Overhead cranes are used in many warehouses and assembly lines, as they are easy to operate and can usually be automated. This type of material handling equipment can be purchased from a company like Tri State Surplus Co and is one of the most popular ones you'll find in warehouses for their practicality. They come in 6 different classes from A to F, with each class designed to cater to a specific purpose. While efficient, they require some maintenance. As overhead cranes are permanently installed to the ceilings and walls of most warehouses and factories, the surfaces of the cranes often accumulate quite a bit of dirt and dust that can contaminate the products you handle. Here are 3 tips on how you can clean dust off overhead cranes without interfering with the overall operations of your warehouse.
Put a Cover On It
To prevent dirt and dust from sneaking into the nooks and crannies of the overhead crane, put a cover overtop the crane. A plastic or fabric cover will generally be sufficient. You should look for covers made specifically for the overhead cranes you have installed. Fitted covers are less likely to get snagged by moving parts of the crane.
Replace the covers regularly to get rid of the debris that has accumulated. It's vital to be careful when removing the covers in order to make sure that the dirt and dust does not get blown off. Lift the covers up by the edges, and remove the covers slowly.
Hire Out During Off-Hours
Cleaning up the sludge may require professional equipment and tools depending on the model of crane you have installed. If the overhead cranes are going to require extensive cleaning, you'll likely benefit from hiring out. The professional cleaners will arrive during off-hours and will use special detergents and cleaning materials to clean the overhead cranes without getting any dirt and dust on the floors or anywhere else.
When hiring out, it's important to shop around in order to find the best deals. You'll want to get an estimate on how long the professional cleaning will take and also get some information towards the type of equipment and cleaning detergents that will be used. If your warehouse handles food or sensitive materials, look for a green cleaning service or one that does not use strong detergents to clean the overhead cranes.
Offer Overtime to Employees to Wipe and Clean Regularly
If dirt, dust and other debris are left undisturbed on top of the overhead cranes for prolonged periods of time, lubricant used on the cranes will mix with these particles and harden into a thick crust. The longer that you neglect cleaning the dirt and dust, the thicker the coat of sludge will be. Cleaning this sludge off will become increasingly difficult. In extreme cases, pneumatic chiseling is the only solution for removing the debris. This type of cleanup will require a lot of time, and you're more than likely going to have to stop operations.
As a result, consider paying employees overtime to wipe and clean the surfaces of portions of the overhead crane that are not in use at the moment. This will help make sure that future cleanups won't require pneumatic chiselling. To pull this off, you'll need to carefully plan warehouse operations to ensure that sections of the overhead cranes are operating at different times. Have workers clean sections of the overhead crane that is unplugged to minimize the risk of injuries.
Making sure that the overhead cranes are clean at all times is important in preventing the goods you handle from getting contaminated. If you neglect to clean the dirt and dust particles that have settled on the surfaces of the overhead cranes for prolonged periods of time, the sludge may end up interfering with the cranes' operations.